Process Monitoring
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Process Monitoring and Control Systems
ComoNeo and ComoScout
Consistent digitization increases product quality and cost-effectiveness in injection molding production. The ComoNeo and ComoScout process monitoring system ensure that both newcomers and experienced users can monitor and control their processes precisely and efficiently.
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Advanced IR Gas Analyzer For Process Monitoring
T-Series
T-Series Inline Gas Analyzer improves gas measurement accuracy over the traditional non-dispersive infrared (NDIR) analyzers using Tunable Filter Spectroscopy (TFS™), a spectroscopic scanning technique capable of generating slices of spectra in the infrared region. Each scan produces an absorption spectrum which is used to identify compounds and provide concentration values. TFS technology improves gas identification accuracy and selectivity by subtracting out spectra from interferent gases within the same infrared regions. This spectral processing capability also provides multi-component measurement.
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Tool and Process Monitoring
BK MIKRO
BK Mikro is typically used as a broken tool detection system but can also be used for many other applications such as object inspection, position recognition and checking for part defects. The selection of the scanner and controller for broken tool detection systems is mainly application based. Follow the links below to explore specific models or contact us with application questions about our broken tool detection systems.
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Metrology
KLA’s metrology systems address a range of chip and substrate manufacturing applications, including verification of design manufacturability, new process characterization and high volume manufacturing process monitoring. By providing precise measurement of pattern dimensions, film thicknesses, layer-to-layer alignment, pattern placement, surface topography and electro-optical properties, our comprehensive set of metrology systems allows chip manufacturers to maintain tight control of their processes for improved device performance and yield.
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Process Controllers
Orbit Controls process controllers are designed for direct connection to virtually all industrial sensors and signal sources. They can be used as process monitors to display the process variables to be measured or as process controllers to monitor processes. In addition to the digital display, the devices also have data interfaces, analog outputs and set point outputs. Simple process monitors are optimized in the factory for the desired measuring range and function at the customer's request. The programmable controllers can be parameterized on site via the keyboard or the data interface.
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Analog Input Products
Analog input boards are useful for measuring variably changing conditions in the real world. When we want to measure these variably changing conditions, we need analog inputs to convert these changing real world conditions to changing electrical quantities. For example, monitoring the temperature inside a wood kiln, or the water pressure on the output of a pump, or the heart rate of a medical patient. In each of these cases, you can use one of our analog input devices to convert the electrical data from a sensor or transducer into binary data that can then be used by your computer. The device that converts this data is known as an analog to digital converter (abbreviated ADC, A/D, or A to D). An analog input is a measurable electrical signal with a defined range. The analog input changes continuously in a definable manner in relation to the measured property. This data is very useful for process monitoring, process control, or simple monitoring / data collection and acquisition. ACCES' analog input boards amplify and multiplex input signals from thermocouples, strain gauges, accelerometers, photo sensors, flowmeters, RTDs, thermistors, voltage sources, millivolt sources, and current sources, just to name a few.
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Alarms
Devar alarms are designed to accurately monitor process trip-points from current, millivolt, DC volts and thermocouple signals. These alarm points can be easily set in percent of signal or directly in engineering units. The units will constantly monitor the set point against the actual signal and switch a 10 amp SPDT relay when the set point is exceeded. Alarms are available in wall mount, panel mount, track or DIN rail mount, AC/DC line voltage powered or loop powered versions.
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Substrate Manufacturing
KLA’s substrate manufacturing portfolio includes defect inspection and review, metrology and data management systems that help substrate manufacturers manage quality throughout the wafer fabrication process. Specialized wafer inspection and review tools assess wafer surface quality and detect, count and bin defects during production and as a critical part of outgoing wafer qualification. Wafer geometry systems ensure the wafer shape is extremely flat and uniform in thickness, with precisely controlled wafer shape topography. Data analysis and management systems proactively identify substrate fabrication process excursions that can lead to yield loss. KLA’s substrate manufacturing systems support process development, production monitoring and final quality check of a broad range of substrate types and sizes including silicon, prime silicon, SOI, sapphire, glass, GaAs, SiC, GaN, InP, GaSb, Ge, LiTaO3, LiNBO3, and epitaxial wafers.
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100 amu CIS Analyzer
CIS100
Stanford Research Systems, Inc.
With better than 1 ppm detection limit, direct sampling at mTorr pressure, and a user-friendly Windows software package, the CIS systems will satisfy your most demanding applications. On-line process monitoring and control, verification of process gas purity at the point of use, high-vacuum residual gas analysis, and process equipment leak checking are some of the areas where these systems will prove indispensable
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Cameras
IRCameras is a subsidiary of Santa Barbara Infrared, a long-time leader in the design and manufacture of electro-optical (E-O) test instrumentation. SBIR, in turn, is part of HEICO Corporation, a technology-based aerospace company that’s been engaged in niche market segments within the aerospace, aviation and electronics industries for more than 40 years. Together we are uniquely positioned to advance development of thermal imaging technologies, and to commercialize these technologies for a wide range of applications including: nondestructive testing, predictive maintenance, online process monitoring and control, scientific research, target signature, security and surveillance and many more.
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Nitrogen Compound Instruments
Teledyne Advanced Pollution Instrumentation
Teledyne API produces a wide range of instruments for the measurement of Nitrogen compounds, including those that measure 'True NO2'. All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our instruments are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring
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Process Visualization
LaserLinc offers a variety of software interfaces for enhanced process monitoring, display, control, and reporting.
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Radiation And Process Monitoring Systems
ProTK
Monitoring of the main steam line for leakages in a PWR nuclear power plant with a wide-range gamma ionization chamber.
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Construction Management Company In USA
The process of monitoring construction projects throughout the design, preconstruction, procurement, and owner-occupancy stages is building construction management. Ensured quality and cost-saving with minimized risk are offered by coordination among experienced engineers, construction managers, and BIM consultants. Tejjy Inc. is a construction management firm in USA that strategically plans, budgets (cost and material estimation), and organizes project optimization. Our design-build framework adopts the latest BIM automation trends in Construction for a greater transparency and collaborative approach to AEC services.
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CGA System Solutions
ABB provides optimized and cost-effective solutions for emission monitoring, process gas analysis, cement plant and marine applications as complete turn-key measuring systems:
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Sulfur Compound Instruments
Teledyne Advanced Pollution Instrumentation
Teledyne API's Sulfur compound analyzers utilize familiar UV Fluorescence technology to produce reliable and accurate gas measurements. All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our instruments are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Industrial pH Meter
HP-480(W)
The industrial pH meter, HP-480(W) is a standard type pH meter equipped with frequently used functions suitable for on-site use. It supports a wide range of applications from manufacturing process monitoring, quality inspection, fisheries, aquaculture and many other industries.
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Pneumatic Transmitter
Indicating pneumatic transmitter assists in the coordination of key functional areas within facilities. Transmitting data efficiently and accurately, it ensures operating economies and safety. A good product for process control and monitoring.
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Data Acquisition Systems And Recorders
Aiming to measure, condition, process, monitor and record analogue and digital signals from all common types of physical sensors.
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Industrial High Temp Thermal Camera
FLIR TG297
The FLIR TG297 is a one-of-a-kind industrial diagnostic tool that combines accurate temperature measurement with the ability to image up to 1030°C (1886°F). Patented FLIR MSX® (Multi-Spectral Dynamic Imaging) enhancement improves image clarity by embossing visual scene details on full thermal images. The TG297 is ideal for high-temperature industrial uses such as measuring the heat of glass furnaces, kilns, and forges as well as manufacturing applications, allowing you to accurately target potential faults, troubleshoot repairs, and monitor processes. Record images to assure your team that machinery and systems are functioning safely and at peak efficiency.
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Plasma Process Monitors
Plasma process monitors to monitor plasma emissions during semiconductor manufacturing processes such as etching, sputtering and CVD.
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ESD Event Detector
Novx MiniPulse
Simco-Ion's Novx MiniPulse ESD Event Detector is designed for tool and process monitoring. This affordable, small footprint embeddable monitor has been developed to warn of product damage risks at the point of electrostatic discharge. The MiniPulse uses time domain and threshold discrimination to detect pulse electromagnetic energy. Through the use of specific antenna configurations and placement, the MiniPulse can provide ESD event detection for well-defined small areas.
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High-Resolution Thermographic Camera
Ceres T 640 Series
The Ceres T 640 series is based upon the Dione 640 OEM thermal imaging core with 640×480 pixels and 12 µm pixel pitch and NETD of less than 50 mK. The camera offers superior on-board thermographic performance (accuracy, stability) in the temperature range up to 400 °C.The Ceres T 640 camera outputs full frame images at 60 Hz via either a CameraLink or GigE Vision interface – all GenICam compliant.The compact size and excellent thermographic stability and accuracy, and GenICam compliant interfacing allow for easy integration in demanding industrial thermography applications.The camera offers one standard option of lens and thermal calibration pack.The compact Ceres T 640 series find application in process monitoring, medical and scientific and advanced research.Benefits & Features• Compact size and high-performance• Superior on-board thermographic performance (stability, accuracy)• GenICam compliant• Uncooled operation
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Precision Impedance Meter
1689
The GenRad 1689 Precision Impedance Meter gives you the best performance for your most demanding applications whether they be production test, incoming inspection, component design and evaluation, process monitoring or dielectric measurement. It is a versatile, full function microprocessor-based passive component tester that's available in a rack mountable, (1689M) model.
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Sulfur Compounds Analyzers
TML's Sulfur compound analyzers utilize familiar UV Fluorescence technology to produce reliable and accurate gas measurements. All T Series analyzers offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our analyzers are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Laser Measurement Systems
Starrett-Bytewise offers laser-based measurement systems that are employed on the factory floor for quality monitoring, process control and inspection. We are a vertical technology company with in-house resources for designing sensors, systems and software. We deliver products through our own sales and service network. Starrett-Bytewise is based in Columbus Georgia, USA, with offices in Europe and China, and is supported by independent sales and service representatives around the world.
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Limit Alarms
Process limit alarms monitor sensor or process current input signals and trip a relay output if the input exceeds a user-defined hi/lo setpoint limit. Select from AC-, DC, and loop-powered models. Configuration is easy with Windows software, push-buttons, switches, or pots for settings depending on the series.
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Seismic Impact Control System
ZET 048
Seismic impact control system is used to control ground surface shifts caused by earthquakes, explosions and other natural or technology-related factors. Seismic control system is used to obtain actual information of the seismic environment as well as for process facilities state monitoring (in particular, for petroleum industry pipelines systems control).
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100 amu CIS Analyzer
CIS200
Stanford Research Systems, Inc.
With better than 1 ppm detection limit, direct sampling at mTorr pressure, and a user-friendly Windows software package, the CIS systems will satisfy your most demanding applications. On-line process monitoring and control, verification of process gas purity at the point of use, high-vacuum residual gas analysis, and process equipment leak checking are some of the areas where these systems will prove indispensable
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IPS BEACON
The Flowserve IPS Beacon is a data acquisition, logging and visual alert device that monitors process pump health. Mounted atop the pump bearing housing, the intrinsically safe Beacon checks power-end vibration (x-y-z axis) and temperature against pre-set limits, logging this data with a time and date stamp when an alert situation occurs.
