Process Monitoring
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Wireless Hazard Monitoring
When it comes to hazard monitoring, we know it simply has to work. HazardPRO was designed from the ground up to provide turnkey, reliable, and consistent protection for your most valuable assets—products, facilities, and most importantly, people. Consistent operation is ensured with built-in tools such as self-diagnostics, transmission logging, and redundant radios providing you confidence that your critical processes are being monitored and logged at all times. Wireless nodes utilize temperature (bearing, ambient, and stud), RPM shaft speed, alignment, and vibration sensors. Ambient Sensors ensure bearing and alignment measurements are relative to the surrounding environment.
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Transmittance Dust Measuring Devices
Maintaining a clear sightline even when dust concentrations are highTransmittance dust measuring devices transmit light through the entire duct. With this type of measurement, light attenuation indicates the concentration of dust inside the duct. These measuring devices are specially designed for medium to high dust concentrations and large duct diameters. Consequently, they are equally suited to emission and process monitoring as they are to hall monitoring applications.
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Vacuum Process And Chamber Environment Monitors
Our process monitors are innovative in-situ process monitoring instruments that are fully integrated, application-specific packages, including component residual gas analyzers (RGAs), analytical equipment, and control software. Process mass spectrometers are used in varied applications, including; Semiconductor, Thin Film (CVD, Etch, PVD and degas), pharmaceutical lyophylization and bulk gas purity monitoring.
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CGA System Solutions
ABB provides optimized and cost-effective solutions for emission monitoring, process gas analysis, cement plant and marine applications as complete turn-key measuring systems:
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Magnetic Particle Flaw Detector
MT-1A
MT-1A digital portable magnetic flaw detector, adopts large capacity lithium battery power supply. DC is exchanged into AC by the inverter and the phase shifted signal processor to provide power for the detector, it solves the shortcomings of traditional magnetic particle detector relying on the 220V power supply. It has low power consumption and can continuous work for more than 4 hours. The battery can be charged while working or off. It can real-time monitoring, process image, save data, print the test report, track inspection results, meet the requirements of standard operation and management. Especially suitable for the field without power supply field testing and high-altitude operations, it realizes the innovation of magnetic powder digital inspection.
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MiniVap On-Line
MINIVAP ON-LINE is a process monitoring analyzer for the determination of the vapor pressure of gasoline, crude oil, LPG and NPG. Also, the vapor-liquid ratio (LVR) of gasoline can be measured. The measuring principle is identical to the worldwide used laboratory instruments MINIVAP and therefore the MINIVAP ON-LINE produces equivalent results.
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Sulfur Compound Instruments
Teledyne Advanced Pollution Instrumentation
Teledyne API's Sulfur compound analyzers utilize familiar UV Fluorescence technology to produce reliable and accurate gas measurements. All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our instruments are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Thermal Analysis
The TORC (Thermo-optical Oscillating Refraction Characterization) technique applies decades of know-how in optical instrumentation to thermal analysis in a novel and unique way. The technique requires minimal sample preparation at maximal tolerance for sample properties. You can determine the coefficient of thermal expansion, glass and phase transitions as well as polymerization for various samples: liquids, gels, pastes, and certain solids. For example: cured and uncured resins, adhesives, glues, etc. can easily be characterized. Both thermal and time-dependent processes can be monitored with minimal effort.
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Non-destructive Eddy Current Testing of Long Products such as Tubes, Rods, Wire, and Profiles
DEFECTOMAT® Product Familiy
Foerster Instruments, Incorporated
The DEFECTOMAT systems by FOERSTER were specially developed for quality testing and process monitoring of long products. From hot testing to all bright steel processing steps, the surfaces of semi-finished products made from austenitic, (non) ferromagnetic metals can be tested for defects. The DEFECTOMAT systems operate in a contactless and non-destructive manner in accordance with the eddy current method and are used for detecting short defects, such as holes or localized defects and transverse defects. The systems detect defective materials fully automatically and reliably. Defects can be marked, classified, and automatically discarded. the test speed of up to 150 m/s facilitates 100% testing, even at high production speeds. The systems benefit from low operating costs and frugal energy consumption as well as low maintenance costs, few wear parts, and low use of materials.
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Nitrogen Compound Instruments
Teledyne Advanced Pollution Instrumentation
Teledyne API produces a wide range of instruments for the measurement of Nitrogen compounds, including those that measure 'True NO2'. All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our instruments are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring
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Endurance® High Temperature Infrared Pyrometers
The Endurance® Series of infrared pyrometers features rugged and flexible instruments designed to meet the demands of harsh industrial environments and provides continuous visual process monitoring in a wide range of applications and temperatures ranging from 50 to 3200°C (122 to 5692°F).
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IPS BEACON
The Flowserve IPS Beacon is a data acquisition, logging and visual alert device that monitors process pump health. Mounted atop the pump bearing housing, the intrinsically safe Beacon checks power-end vibration (x-y-z axis) and temperature against pre-set limits, logging this data with a time and date stamp when an alert situation occurs.
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Visual Inspection Software
AdVISE
R&S®AdVISE visual inspection software automates the process of visually monitoring an equipment under test (EUT) during a test sequence. This eliminates human inattention, ensures reproducible results and simplifies the test documentation. A typical application is EMS testing with R&S®EMC32 and R&S®ELEKTRA test software.
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Industrial High Temp Thermal Camera
FLIR TG297
The FLIR TG297 is a one-of-a-kind industrial diagnostic tool that combines accurate temperature measurement with the ability to image up to 1030°C (1886°F). Patented FLIR MSX® (Multi-Spectral Dynamic Imaging) enhancement improves image clarity by embossing visual scene details on full thermal images. The TG297 is ideal for high-temperature industrial uses such as measuring the heat of glass furnaces, kilns, and forges as well as manufacturing applications, allowing you to accurately target potential faults, troubleshoot repairs, and monitor processes. Record images to assure your team that machinery and systems are functioning safely and at peak efficiency.
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Process Improvement
Omron’s numerous software solutions for quality control, process improvement, defect monitoring and more are ideal for PCB manufacturers seeking to boost productivity.
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Process Automation Controllers
As innovators in programmable control, communication protocols, embedded analytics, and gateway technology, MKS has the critical building blocks and experience to deliver the latest technologies for distributed automation control and process monitoring to our customers, personalized for their exact requirements. We offer a complete Automation Platform solution along with a suite of Automation Control hardware and software configurable modules that allow semiconductor and other industrial manufacturing customers to better automate their processes through computer-controlled automation and seamlessly integrate with existing MKS products to provide a complete solution. Our expertise in control technology enables manufacturers worldwide to operate with greater productivity and streamlined efficiency. MKS works closely with our customers to provide proven, real time solutions that save time and money, reduce inefficiencies and enable faster implementation.
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Industrial pH Meter
HP-480(W)
The industrial pH meter, HP-480(W) is a standard type pH meter equipped with frequently used functions suitable for on-site use. It supports a wide range of applications from manufacturing process monitoring, quality inspection, fisheries, aquaculture and many other industries.
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Differential Pressure Gauges
Differential pressure gauge is an economical means for measuring pressure between two independent pressure sources. Used on process monitoring or control, the unit's system design permits a small volume of media migration; intended for air, hydraulic oil and non-corrosive applications. A good choice for satisfying challenging pressure requirements.
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BTS Software
Shenzhen Sinexcel RE Equipment CO., Ltd
Sinexcle-Re BTS software is a backend control system designed for battery charge and discharge testing. It is suitable for various scenarios and test types, primarily encompassing three modules: battery test monitoring, process editing, and data analysis. The software strictly executes tests according to customer simulation requirements, providing highly customized testing solutions to meet personalized testing needs. It automatically generates the necessary test data reports, enabling quick and efficient product analysis.
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NIR Systems
NIR spectroscopy is a proven analytical method guaranteeing reliable and efficient process monitoring and control in a wide range of process applications.
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Universal Converter
C8000
Multi channel converter for all optek photometric and conductivity sensors and electrochemical pH electrodes. Flexible configuration of sensors, measuring ranges, units and product specific setups make the C8000 converter series a powerful device in process monitoring in both conventional and single-use systems.
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Defect Inspection and Review
KLA’s defect inspection and review systems cover the full range of yield applications within the chip and wafer manufacturing environments, including incoming process tool qualification, wafer qualification, research and development, and tool, process and line monitoring. Patterned and unpatterned wafer defect inspection and review systems find, identify and classify particles and pattern defects on the front surface, back surface and edge of the wafer. This information allows engineers to detect, resolve and monitor critical yield excursions, resulting in faster yield ramp and higher production yield.
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Ultra-compact thermal imaging core
Dione S 1024 CAM Series
The Dione S 1024 CAM series is based upon the Dione 1024 OEM thermal imaging core with 1024×768 pixels and 12 μm pixel pitch. The NETD is less than 40 mK (available upon request) or 50 mK. The maximum frame rate is 80 Hz.Dione S 1024 CAM is a LWIR uncooled thermal imaging SWaP module with housing supporting M34/M45 lens (optional).Dione S 1024 CAM series benefit from Xenics image enhancement for advanced image processing while keeping power consumption low. Moreover, GenICam compliance and the availability of multiple lenses provide a high level of tunability for optimal integration into many systems.The compact Dione S 1024 CAM series find applications in safety and security, transportation and industrial process monitoring.
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ATEX-Compliant IR Temperature Sensors
FLIR A310 ex
Explosive atmospheres need to be protected from ignition sources. Selecting equipment and protective systems which meet the requirements of the ATEX Product Regulations or similar regulations is essential. FLIR A310 ex is an ATEX compliant solution, with a thermal imaging camera mounted in an enclosure, making it possible to monitor critical and other valuable assets also in explosive atmospheres. Typical applications for the A310 ex include process monitoring, quality control, and fire detection in explosive locations. Because the FLIR A310 ex is rated IP 67, it can be installed in dusty environments. The Flame-Proof Enclosure "d"prevents any explosion transmission from the inside of the enclosure to the outside.
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Protocol Intelligent Pressure Transmitter
HR3288Hart
HighReach Measuring & Controlling System Co.,Ltd
The HR3288 HART protocol intelligent pressure transmitter is a high-precision, high-stability, multi-parameter, 4-position, half-LCD display intelligent pressure measurement product that complies with the HART protocol. Users can use the HART communicator to manage, adjust Or monitor process variables for HART instruments running in the process, or use the buttons for on-site configuration, which is easy to operate.This product adopts the latest application results of digital technology in the field of sensor manufacturing, combined with the most advanced pressure transmitter design and manufacturing technology, precision digital temperature compensation and nonlinear correction technology, safe and reliable explosion-proof structure design and standardized signal output , precision high, wide range coverage, suitable for places where precise measurement of fluid pressure is required.
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Metrology
KLA’s metrology systems address a range of chip and substrate manufacturing applications, including verification of design manufacturability, new process characterization and high volume manufacturing process monitoring. By providing precise measurement of pattern dimensions, film thicknesses, layer-to-layer alignment, pattern placement, surface topography and electro-optical properties, our comprehensive set of metrology systems allows chip manufacturers to maintain tight control of their processes for improved device performance and yield.
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Data Loggers
Temperature and humidity data loggers are designed for use in specific applications, such as pharmaceutical and life science cold chain distribution, fresh produce distribution, process monitoring, environmental monitoring and autoclave temperature data logging. Each device is programmable and can be re-programmed and used for many years.
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Chip Manufacturing
KLA’s advanced process control and process enabling solutions support integrated circuit manufacturing. Using KLA’s comprehensive portfolio of defect inspection, review, metrology, patterning simulation, in situ process monitoring and data analytics systems, IC manufacturers can manage yield and reliability throughout the chip fabrication process - from research and development to final volume production. SPTS provides deposition process solutions for insulating materials and conducting metals that cover a range of chip manufacturing process steps. IC manufacturers use KLA's array of products and solutions to help accelerate their development and production ramp cycles, to achieve higher semiconductor die yield and improved IC quality, and to improve overall profitability in the IC manufacturing process.
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BOMBARDING A.C. MILLIAMPERES METER
A Bombarding A.C. Milliamperes Meter is one of the four instruments essential for proper luminous tube processing. This instrument monitors the level of bombarder current in milliamperes that is generated by the bombarder, through the tube being processed. It is necessary to accurately monitor the current for the tubing and electrode sizes used to ensure that the right amount is applied at the appropriate time. To do otherwise may cause damage to the electrodes, fluorescent coating inside the tube and adversely affect the glass structure.
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Ultra-compact thermal imaging core
Dione 1024 CAM Series
The Dione 1024 CAM series is based upon the Dione 1024 OEM thermal imaging core with 1024×768 pixels and 12 μm pixel pitch. The NETD is less than 40 mK (available upon request) or 50 mK. The maximum frame rate is 80 Hz.Dione 1024 CAM is a LWIR uncooled thermal imaging SWaP module with housing supporting M34/M45 lens (optional).Dione 1024 CAM series benefit from Xenics image enhancement for advanced image processing while keeping power consumption low. Moreover, GenICam compliance and the availability of multiple lenses (optional) provides a high level of tunability for optimal integration into many systems.The compact Dione 1024 CAM series find applications in safety and security, transportation and industrial process monitoring.
