Process Control
See Also: Process Controllers, OPC
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Process Control Actuators
Control valve actuators for control of flow or pressure in a process and motion control in other applications.
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Process Control Actuators
SM-6000
*Torque range up to 35,256 Nm (26,000 lbf.ft)*Up to 313° rotation*Double O-ring sealing*Continuous unrestricted modulating duty*Manual override standard*HART®, Profibus® & Foundation Fieldbus® available*Automatic torque limiting*Self-locking drive system to hold in last position and prevent backdriving up to 125% of torque rating*AC input power (1-phase and 3-phase)*Temperature range from -40° F to 185° F (-40° C to 85° C)*Manual override standard
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Process Control, Measurement and Inspection Workstation
ScanINSPECT VPI
ScanINSPECT VPI is a fully integrated, stand-alone process control, measurement and inspection and programming workstation for use in setting up processes before the production floor in the PCB or Hybrid Microcircuit assembly industries.
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3D Machine Vision Process Control Solutions
In the age of automation and robotics, manufacturers utilizing automated dispensing in their assembly lines face growing challenges to maintain process control of their manufacturing processes. To eliminate errors and optimize product quality, they increasingly need the help of machine vision based “eyes of automation”. Whether manufacturing automobiles or medical devices, they need high-speed inspection tools to confirm the accuracy of their dispensing process and the overall quality of their products.
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12-Channel VME Current Loop/Process Control I/O Module
V220
The V220 is ideal for driving and sensing transducers in computer or PLC-based control systems. It can also be used to simulate complex industrial processes to control systems under development and certification.
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Process Control Instruments
Sensors to measure process conditions and valves to influence process operations are essential for all aspects of engineering practice. Engineers want to design and operate processes that remain in safe conditions, produce the desired amounts of high quality products and are profitable. Therefore, engineers must provide measuring devices for key variables and valves (or other devices, such as variable speed electric motors) to influence of “steer” the process. This site provides educational material on sensors and valves for use in the process industries.
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Post-Diffusion Process Control
Suns-Voc MX
Perfect for paste-firing optimization and process control. Open-circuit method indicates the upper bound of efficiency for any solar cell precursors
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kSA BandiT PV
Harness the power of this patented technology to improve your process control. Measure and control uniformity, thickness, band gap, temperature, surface roughness and more.
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4DI/4 Relay Output Modbus RTU Remote I/O
ND-6160
The NuDAM modules provide direct communications with a wide variety of sensors; perform signal conditioning, scaling, linearization and conversion; can acquire measurements of temperature, pressure, flow, voltage, current; and handle multiple digital signal types broadly used in IoT and other industrial applications, such as facility monitoring, environment monitoring, and industrial process control. The new ND-6117, ND-6124, ND-6150, and ND-6160 modules feature Modbus/RTU as the best remote data transmission protocol, which provides customers a comprehensive product offering.
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Process Controllers
Orbit Controls process controllers are designed for direct connection to virtually all industrial sensors and signal sources. They can be used as process monitors to display the process variables to be measured or as process controllers to monitor processes. In addition to the digital display, the devices also have data interfaces, analog outputs and set point outputs. Simple process monitors are optimized in the factory for the desired measuring range and function at the customer's request. The programmable controllers can be parameterized on site via the keyboard or the data interface.
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USB-8486, USB, 1-Port, Fieldbus Interface Device
781160-02
The USB‑8486 is a FOUNDATION fieldbus device for developing applications with the NI‑FBUS driver, NI‑FBUS Configurator, and NI‑FBUS Monitor. FOUNDATION fieldbus is a popular industrial communication standard for process control applications. The NI‑FBUS Configurator features user-friendly multi-window interfaces to provide tools for the complete configuration, programming, and execution schedules of FOUNDATION fieldbus segments. The NI‑FBUS Monitor is a stand-alone application used to monitor, debug, and analyze fieldbus data packets.
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PCIe-7841, Virtex-5 LX30 FPGA, 200 kS/s Multifunction Reconfigurable I/O Device
781100-01
Virtex-5 LX30 FPGA, 200 kS/s Multifunction Reconfigurable I/O Device - The PCIe‑7841 features a user-programmable FPGA for high-performance onboard processing and direct control over I/O signals for complete flexibility of system timing and synchronization. You can customize these devices with the LabVIEW FPGA Module to develop applications requiring precise timing and control such as hardware‑in‑the‑loop testing, custom protocol communication, sensor simulation, and high-speed control. The PCIe‑7841 features a dedicated A/D converter per channel for independent timing and triggering. This design offers specialized functionality such as multirate sampling and individual channel triggering, which are outside the capabilities of typical DAQ hardware.
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Analog Input Products
Analog input boards are useful for measuring variably changing conditions in the real world. When we want to measure these variably changing conditions, we need analog inputs to convert these changing real world conditions to changing electrical quantities. For example, monitoring the temperature inside a wood kiln, or the water pressure on the output of a pump, or the heart rate of a medical patient. In each of these cases, you can use one of our analog input devices to convert the electrical data from a sensor or transducer into binary data that can then be used by your computer. The device that converts this data is known as an analog to digital converter (abbreviated ADC, A/D, or A to D). An analog input is a measurable electrical signal with a defined range. The analog input changes continuously in a definable manner in relation to the measured property. This data is very useful for process monitoring, process control, or simple monitoring / data collection and acquisition. ACCES' analog input boards amplify and multiplex input signals from thermocouples, strain gauges, accelerometers, photo sensors, flowmeters, RTDs, thermistors, voltage sources, millivolt sources, and current sources, just to name a few.
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Process Automation Platform And Software
Stable and robust processes require sophisticated control of critical process parameters (CPPs) based on reliable data acquisition, storage and evaluation capabilities. State-of the-art process control prevents or mitigates risks of producing faulty batches and represents a further step towards knowledge- and risk-based production of biopharmaceutical products.
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Industrial ICP® Strain Sensors
For Process Monitoring/Quality Control. The Industrial ICP® Strain Sensors incorporate piezoelectric quartz sensing crystals that respond to a longitudinal change in distance. The resultant strain measurand is an indirect measurement of stress forces acting along the structure to which the sensor is mounted. As such, these devices can provide insight into the behavior of mechanical systems or processes that generate an associated machinery reaction.
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Metallic Pendulum Impact Testing Machine
JB-S Series
Jinan Testing Equipment IE Corporation
JB-S series superior metallic pendulum impact testing system is strictly designed according to international standards ISO148, ASTM E23 and EN10045. The pendulum impact testing system is mainly used to determine the anti-impact capability of metal materials under dynamic load and is capable of doing a large number of of impact tests continuously. Adopting the important intelligent programmable logic controller (PLC) system, the pendulum impact testing system can realize the test process control and test data collection based on computer software program or digital display touch screen controller. The test data can be used for further data analysis, storage and printing. An aluminum shield with transparent tempered glass covers the load frame for safe operation. The impact testing machine of metallic pendulum is the essential quality control equipment for metal material manufacturers and QC departments, as well as the necessary instrument of research institutes for new material research.
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PDS Multibeam Survey & Processing/Charting
Teledyne PDS for Multibeam Surveys provides the functionality for survey planning, data acquisition, data processing, editing, volume calculations and chart production. This turnkey solution offers the surveyor and helmsman a strong tool to carry out the multibeam survey efficiently. Progress is shown real time in top, profile, and 3D views using a color-coded digital terrain model (DTM). Various filter settings can be applied to the multibeam data online, thus providing real-time data processing. Quality control displays reassure the operators that the data is of the desired quality.
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USB-7846, Kintex-7 160T FPGA, 500 kS/s Multifunction Reconfigurable I/O Device
783201-02
Kintex-7 160T FPGA, 500 kS/s Multifunction Reconfigurable I/O Device - The USB‑7846 features a user-programmable FPGA for high-performance onboard processing and direct control over I/O signals for complete flexibility of system timing and synchronization. You can customize these devices with the LabVIEW FPGA Module to develop applications requiring precise timing and control such as hardware‑in‑the‑loop testing, custom protocol communication, sensor simulation, and high-speed control. The USB‑7846 features a dedicated A/D converter per channel for independent timing and triggering. This design offers specialized functionality such as multirate sampling and individual channel triggering, which are outside the capabilities of typical DAQ hardware.
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Low/Mid-Frequency Power Systems
Advanced Energy’s low- and mid-frequency power supplies offer highly efficient, easy-to-integrate power. Quickly improve process control in a wide variety of applications.
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Automatic Slag dDetection
Non-contact slag detection with infrared thermographyClear visual representation of tapping and deslagging processes through excellent image resolutionPrecise distinction between steel and slagFunction for automated detection of the tapping endComprehensively adjustable data reposting on system PC or data serverDifferent variants of interfaces for the integration into process control system
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DC-DC Converters (Up To 750 Watt/Module)
A63
La Marche Manufacturing Company
The unique design of the LaMarche A63 Series DC-DC Converters will allow you to utilize your 48V, 24V, and/or 12V equipment at a site where 130V batteries are installed. This will save battery, charger, and installation costs as well as reducing maintenance time and optimizing space. The A63 is a compact self contained DC-DC Converter that provides the Modular Power that today's utility substation, process control and telecommunications applications require. The A63 is the building block of these reliable systems using advanced switching technology. Its filtered output provides the clean power required for sensitive loads. The A63 DC output is available in 48V(15 amps) and 24V (30 amps) rated at 750W, or 12V(30 amps) modules rated at 375W.
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PXIe-7862, Kintex-7 325T FPGA, 16-Channel AI, 1 MS/s, PXI Multifunction Reconfigurable I/O Module
786672-01
PXIe, Kintex-7 325T FPGA, 16-Channel AI, 1 MS/s, PXI Multifunction Reconfigurable I/O Module - The PXIe-7862 features a user-programmable FPGA for high-performance onboard processing and direct control over I/O signals for complete flexibility of timing and synchronization. With 16 analog input channels connected directly to a Kintex-7 325T FPGA, you have ample space to design applications that require precise timing such as hardware-in-the-loop testing, custom protocol communication, sensor simulation, and high-speed control. The PXIe-7862 features a dedicated A/D converter (ADC) per channel for independent timing and triggering. This design offers multirate sampling and individual channel triggering, which are outside the capabilities of typical data acquisition hardware. The PXIe-7862 also includes peer-to-peer streaming for direct data transfer to other PXI Express modules.
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ProSys-5102, Industrial Embedded Computing Platform
063-502
ProSys-5102 is a compact application ready platform with a powerful CPU for various industrial uses, as process control, security, digital signage, IoT edge points and more. The large amount of I/Os enables connectivity for most applications.
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Vacuum Switches/Sensors
Whitman Controls offers a diverse range of vacuum switches and transmitters. We pride ourselves with offering the highest quality units in the industry, fully customizable to meet your process control and design requirements. We offer vacuum pressure sensors that are designed to withstand even the harshest weather conditions and to operate reliably in severe vacuum conditions. When the conditions are harsh, Whitman’s vacuum switches thrive!
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100 amu CIS Analyzer
CIS100
Stanford Research Systems, Inc.
With better than 1 ppm detection limit, direct sampling at mTorr pressure, and a user-friendly Windows software package, the CIS systems will satisfy your most demanding applications. On-line process monitoring and control, verification of process gas purity at the point of use, high-vacuum residual gas analysis, and process equipment leak checking are some of the areas where these systems will prove indispensable
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LCZ LCR Meter
SS1061
LCZ Meters are a test system for passive components designed for the use in electronic inspection or production process for quality control. They meet any demanding requirement on production speed and precision, discrimination of qualified products from unqualified ones, as well as internal setup, storing and calling function for up to 10 instrument groups, so they are actually optimum test instruments for component incoming and production inspection. Like as: transformer, inductor, resistor, capacitor, relay, motor, generator, eletric valve, contactor,cable,wire,etc.
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Pressure Controllers for Flowing Processes
Alicat Scientific, Incorporated
Use pressure controllers when gas is flowing through a process. They control absolute, gauge, or differential pressures, and can measure in-line pressures or be plumbed to measure process pressures at any point.
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RF Power Sensor Solutions
Bird provides innovative power sensor solutions for all types of RF applications. From simple directional power sensors for the measurement of transmitter output power and VSWR measurement and monitoring applications, to highly accurate self correcting power sensors for process control applications, you can rely on Bird sensor products to meet the needs of your unique applications.
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REM-11120, 4-Channel Thermocouple, 1-Channel Voltage, Temperature Input Module for Remote I/O
784750-01
4-Channel Thermocouple, 1-Channel Voltage, Temperature Input Module for Remote I/O - The REM‑11120 is a temperature input module for remote I/O. Remote I/O systems are low-cost, modular systems for simple machine control and measurements. A remote I/O system consists of an EtherCAT bus coupler and individual modules mounted on a DIN rail. You control the REM‑11120 from a real-time controller such as a CompactRIO Controller or an Industrial Controller. You can use remote I/O hardware to add low-cost I/O for simple tasks while your controller handles advanced tasks such as image processing, motion control, and high-speed or specialty measurements. The REM‑11120 also has an adjustable filter time for improved measurement quality and optional external cold junction compensation (CJC) or PT100 resistance temperature detector (RTD) measurements.
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ALD Advantages
Atomic Layer Deposition (ALD) stands out for one reason: control. The most significant advantages of thin film deposition via Atomic Later Deposition over other methods, are manifest in four distinct areas – film conformality, low temperature processing, stoichiometric control, and inherent film quality associated with the self-limiting, and self-assembled nature of the ALD mechanism ALD is exceptionally effective at coating surfaces that exhibit ultra high aspect ratio topographies, as well as surfaces requiring multilayer films with good quality interfaces technology. This thin-film process builds materials one atomic layer at a time, delivering unmatched uniformity and sub-nanometer precision, even on complex 3D structures. That level of accuracy makes ALD a critical technology for advanced semiconductor manufacturing, flexible electronics, and materials research.
