Failure
See Also: Destructive
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Root Cause Failure Analysis
Maintenance Reliability Group, LLC
Root Cause Analysis of Grease Lubricated Components: Root cause analysis includes a complete root-cause failure report and recommendations for further monitoring and corrective actions. MRG will test for grease consistency, oxidation, product contamination and wear metals utilizing Grease Thief® Analyzer die extrusion test, FTIR, RULER and RDE Spectroscopy. Testing includes Analytical Ferrography and Rheometer testing. Testing can include the submission of a failed component for extraction of grease from failed component and visual inspection for Root Cause Analysis.Root Cause Analysis of Grease Lubricated Components: Root cause analysis includes a complete root-cause failure report and recommendations for further monitoring and corrective actions. MRG will test for grease consistency, oxidation, product contamination and wear metals utilizing Grease Thief® Analyzer die extrusion test, FTIR, RULER and RDE Spectroscopy. Testing includes Analytical Ferrography and Rheometer testing. Testing can include the submission of a failed component for extraction of grease from failed component and visual inspection for Root Cause Analysis.
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Partial Load Failure
PLF Device
The control device series “PLF” has been designed to monitor the partial and/ or total failure of the alternating current absorbed by loads driven by static switches and / or electromechanical relays.
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Failure Analysis
A partial list of our state of the art test equipment, applicable to these testing disciplines, will include the following: Two Scanning Electron Microscopes with EDS (SEM/EDS) Three Differential Scanning Calorimeters (DSC) Three Thermogravimetric Analyzers (TGA) Three Thermo Mechanical Analyzers (TMA) One Dynamic Mechanical Analyzer (DMA) Two Real-Time Fluoroscopic X-ray Systems, including a Microfocus System One Fourier Transform Infrared Microscope (FTIR) (capable of identifying a single particle of an unknown material) Two Ion Chromatographs (IC) (capable of identifying ionic impurities in ppm)
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Equipment Failure Diagnosis System and Safety Management System
A system for diagnosing failures of rotating machinery such as turbines, motors, pumps, fans, and compressors, which are major facilities in nuclear power, hydropower, thermal power plants, petrochemical plants, shipbuilding, and aviation, through displacement sensors.
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Failure and Technology Analysis
Failure analyses in order to clarify the failure cause soonest possible.From single device to the whole system - and from highly complex IC up to printed circuit board (PCB), mounting & interconnection technology and printed board assembly (PBA).
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Failure Analysis Services
Innovative Circuits Engineering, inc
Innovative circuits engineerin's failure analysis group performs root cause analysis on a wide variety of integrated circuit devices.
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Fatigue Failure Tester
EKT-2002FF
EKT-2002FF Flexing Fatigue Tester is designed in accordance with ASTM D4482 to test the fatigue life under a tensile strain cycle on different kinds of vulcanized rubber compound to determine the fatigue life at various extension ratios.
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Failure Analysis And Magnetic Imaging Services
Micro Magnetics offers failure analysis services on a contractual basis. We maintain two current density metrology systems at our headquarters in Fall River and can produce maps of current flow in a wide variety of ICs and packages, usually with initial results delivered within 48 hours. Our engineers will work closely with you to understand and interpret the results in order to determine the root cause of the failure.
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Benchmark, Competitive and Failure Analysis
Helping you determine the root cause of product failures and evaluate products against industry competition and standards.We provide third-party verification and support for claims related to performance versus competition, root product failure cause, and benchmark industry performance. As an independent laboratory with over 60 years of product testing experience, our expertise helps you evaluate products for a variety of performance related characteristics. Additionally, we can provide expert witness legal testimony for insurance claims, CPSC filings, and civil/criminal court cases through our testing results and data.
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TorqueMate® Torque Analyzer
PTT-Series
The PTT torque meter makes quality documentation faster and easier. As an advanced torque controlling, monitoring and documentation solution, the torque analyzer enables operators and engineers to ensure product quality, safety and reliability promptly in a variety of manufacturing environments. The portable torque meters are designed for measuring torque, torque calibration, joint testing, auditing or force and load measurement. The failure of a three-cent fastener that isn’t properly tightened can lead to catastrophic or latent failures. Using a quality torque tester makes a safer world through accuracy and precision.
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Robotic Electric Screwdrivers
NFA-Series
Engineered for automation and robotic torque applications, the NFA-Series robotic electric screwdrivers feature a high performance brushless motor design that provide durability and reduce the common maintenance costs associated brush type electric screwdrivers. The durable automation tools deliver reliability and precision torque control at every turn. The assembly automation tools ensures accuracy with a precision automatic shut-off clutch once the preset torque is achieved in the fastening process. The NFA tools are ESD safe, ensuring less than 1 Ohm at the bit tip. ESD management in power tools ensures product quality, cost savings and a reduction in overall ESD failures. Engineers involved with microelectronic products are aware of the importance of controlling Electrostatic Discharge (ESD) failures. Lapses in preventing the occurrence of electrostatic discharge can affect production yields, manufacturing costs, product quality & reliability, reputation and profitability.
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Transformer Resistance Testing
Weshine Electric Manufacturing Co., Ltd
Transformer insulation resistance deterioration is one of the most common causes of transformer failure: a failing transformer is a costly replacement in an electrical system with the potential for a long downtime. If you fail to maintain your transformer with regular insulation resistance testing (as can be carried out by the WESHINE Transformer Ohmmeter (VS-3110 series) of transformer test equipment) then it’s likely to fail before reaching its maximum operating life.
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DI Lab System™
Comprehensive Product Engineering and Failure Analysis Lab system for complete device analysis and physical defect isolation.
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Oil Test Equipment
KV Hipot Power Test Equipment Co.,Ltd
oil analysis program is to verify that a lubricated machine is operating according to expectations. When an abnormal condition or parameter is identified through oil analysis, immediate actions can be taken to correct the root cause or to mitigate a developing failure.
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DGN Advanced Reporting Feature, GTE 10.00p
K8223A
The Basic Diagnostics levels is the main troubleshooting tool used by all users to check the hardware configuration, and verify and isolate hardware failures. Some Diagnostic tests require that a Pin Verification Fixture be installed on the system.
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Ultrasonic Leak Detector
ULD-420
When equipment begins to fail due to an air or gas leak or vibration, or electrical discharge, the leakage point emits an ultrasonic sound wave that is above the natural range of human hearing. The ULD-420 Ultrasonic Leak Detector converts this ultrasonic sound into a signal that can be used to pinpoint the exact location of the equipment failure. When working in unpressurized systems or the pressure is not sufficient enough to detect or verify a leak with the Receiver alone use the Transmitter.
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Leak Testing
Leak Testing is used to ensure quality, tested and proven parts are supplied into the market. The use of leak testing equipment eliminates failures in the field.
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IC Product Testing & Analysis Services
Integrated Service Technology
Integrated Service Technology Inc.
iST (Integrated Service Technology Inc.) is a leading lab-service company, specializing in the development of IC product testing & analysis, failure analysis, debugging, reliability test, material analysis. Apart from developing testing technologies for the upstream IC design and semiconductor industries, iST also expanded to provide a full-spectrum of services for the mid and downstream companies in the electronics industry.
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Intermittent Fault Detection & Isolation System
IFDIS
The IFDIS™ uses patented Intermittent Fault Detector technology that simultaneously and continuously monitors every circuit path within a Unit Under Test (UUT) - such as a Line Replaceable Unit (LRU) chassis' interconnects - for intermittent continuity failures that occur for as short as 50 nanoseconds. This state of the art technology is combined with an environmental chamber and vibration table, which simulate the UUT’s operational environment and cause intermittent faults to manifest, creating a system that is unsurpassed in intermittent fault detection.
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Accelerometers
Velocity sensors and several types of accelerometers made to industrail standards for measuring vibration in a variety of applications and detecting potential machine failures before they occur.
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PCI Multiplexer Cards
*High-density 4-bank, 24-channel, 2-pole multiplexers*2 Amp multiplexer range with 18 configurations between single 64-channel 1-pole and quad 8-channel 2-pole*High-density multiplexers with switching formats between 5-channel, 32-pole and 198-channel, 1-pole*High-voltage multiplexers designed for cable testing applications*Supported our eBIRST Switching System Test Tools, these tools provide a quick and simple way of finding relay failures our switch systems.
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Temperature Transmitter
T4411
Temperature transmitter for Pt1000/3850ppm sensor is built in a durable watertight case. Degrees Celsius and Fahrenheit are user selectable. Large dual line LCD is an advantage. Display is possible to switch off. Computerized design ensures maximum long term stability and failure indication.
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Material Analysis Laboratory
Trialon’s world class Material Analysis Laboratory consists of state-of-the-art equipment and experienced staff. Our specialty is to determine failure analysis of design, material, process and root cause in both current and future products across multiple industries.
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Belt Alignment
Belt Hog
The Acoem USA Belt Hog uses the pulley groove as the reference, allowing you to achieve a precise belt alignment which reduces wear, bearing failures and vibrations.
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Split Type Ultrasonic Level Gauge
HR9100D
HighReach Measuring & Controlling System Co.,Ltd
1. Stable and reliable / We select high-quality modules and key components from the power supply part to select high-stability and reliable devices, which can directly initiate imported instruments. 2, patented technology / one ring patented sound wave intelligent technology software can Intelligent outgoing analysis without any debugging and other special steps, this technology has the function of dynamic thinking, dynamic analysis 3, high precision / sound wave intelligence owned by our company The patented technology greatly improves the accuracy of the ultrasonic level gauge, the Liquid level accuracy reaches ±0.2%, can resist various interference wavesThe instrument is a non-contact instrument, not Direct contact with liquid, so the failure rate is low. The instrument provides a variety of installation methods, users can use this . The Instrument Manual Calibrate to 5. The Protection of The Level of Multiple Protection / IP67 & Instrument Reaches; INPUT and Output Lines All have have Lightning Protection and Short Circuit Protection.
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Transformer Resistance Testing
Transformer insulation resistance deterioration is one of the most common causes of transformer failure: a failing transformer is a costly replacement in an electrical system with the potential for a long downtime. If you fail to maintain your transformer with regular insulation resistance testing (as can be carried out by the Megger Transformer Ohmmeter (MTO) series of transformer test equipment) then it’s likely to fail before reaching its maximum operating life.
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Cable Test And Fault Location Systems
Power outages can cause serious financial and social damage, as they disrupt the normal operation of security and life support systems, destabilise the operation of industrial facilities, transport network, and utilities. Reliable power distribution is ensured by an effective prevention and prompt elimination of cable faults and electrical equipment failures. KharkovEnergoPribor Ltd. offers a range of integrated solutions designed for testing power cables and electrical substation equipment, as well as locating various types of faults in underground utilities.
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SF6 Gas Purity Tester
Weshine Electric Manufacturing Co., Ltd
In operation and during electrical failures, pollutants are generated which, depending on its concentration, reactivity and toxicity, modify the characteristics of gas for insulation and arc extinguishing. This may affect the safety of the installation and people. Gas handling operations can also cause the incorporation of pollutants.
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Certified By SANBlaze
With the Certified by SANBlaze program NVMe SSD Manufacturers can run a series of automated tests to determine if their drives are running correctly and that they are complaint with the latest specs. Alerts of Failures or Warnings are shown if one or more drives is not behaving the way that it should, allowing for the quick diagnosing of any problems before the drives go out into the field. The Certified by SANBlaze tests are bundled with the software when customers purchase a Gen 4 SANBlaze SBExpress-RM/RM4 or an SBExpress-DT4 desk top unit. You simply choose the tests you want to perform, add them to the test bed, and click Start. The Certified by SANBlaze software does the rest, reporting the results in real-time and in beautifully created reports.
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ELM Electronic Load Module
Circuit breakers are often overlooked during maintenance of electrical systems in aircraft, or often only verified for open and closed states. To test the true functional purpose of a circuit breaker it requires the application of current in excess of the rated trip value and then measure the time for the breaker to actually trip. This is the only way to verify that a circuit breaker will react as designed if an electrical failure occurs.
