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Motor Test
See Also: Motor
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Custom Motor Test Systems
Magtrol's Customized Motor Test Systems (CMTS) are PC-based, turnkey systems custom designed and built to meet your specific motor testing requirements. By integrating Magtrol's motor test equipment with power supplies, adaptable fixtures, custom tables/cabinets, printers, etc., Magtrol's engineering team can customize PC-based, turnkey systems and modular test benches for almost any motor test application.
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Motor Test Instruments
The absorbed energy of the DCE series Dyno is converted into heat in two rotors located at the external side of the coils . The rotors are designed with curvilinear cooling fins for fast dissipating heat into the atmosphere . This design provides with the smallest physical size for air cooled Eddy-Current Dyno . Simple construction and desirable speed-torque characteristics are adaptable to most of the applications.
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Motor/Generator Test Equipment
Winding ohmmeters RMO-M series measure winding resistance of inductive test objects such as electrical motors and generators. Motor test or generator test of winding resistance is especially important for early-stage failure detection.RMO-M series instruments generate true DC ripple-free current with automatically regulated measurement and discharge process. Even more, test instruments are portable and enclosed in a metal casing.Applications supported by DV Power motor/generator test equipment include:Winding resistance measurement of generators and electrical motorsResistance measurement of high-current bus bar jointsResistance measurement of cable splicesAll of the above-mentioned measurements are performed with the highest accuracy. The advanced DV-Win PC software enables collecting both numerical and graphical results. These features provide an easier and more efficient analysis. After the test, a DV-Win software generates a test report a single click. Finally, a user can easily customize the report and save it in different formats, such as XLS and PDF.
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Motor Test Port
MTAP2
We know safety is number one priority in any motor reliability program that is why PdMA developed the MTAP2, our answer to safe electric motor testing. With the combination of MCEMAX® or EMAX, the MTAP2 makes testing easier, faster and above all safe!
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Motor Test for Electric Scooters
*The performance data of electric motors, in the majority of all cases, is performed by a brake test. Power input is calculated from current and voltage. Torque and power output are measured with a brake. It is important to reach, for each point, a persistent temperature. In case of large outer rotor BLDC motors, which are usually used for electric scooters, this traditional procedure may take many hours to complete, and is very complicated. *For several years, an innovative motor tester of MEA Testing Systems Ltd. is on the market. This testing system avoids any temperature confusion by testing a motor at constant temperature over the entire speed range. The test procedure is very fast, and gives the full load performances, including PWM current, voltage, torque, and driver efficiency, from stall up to no load. *During the test procedure, the motor is freely accelerated from stall to no load speed. The load of the motor is only the predetermined inertia of the rotor. From the moment of inertia and the acceleration, the torque of the motor is calculated and, also, the power output over the whole speed is given. Since the entire measuring time, depending on the motor size, is usually less than one second, the motor has no time to warm up. It remains at room temperature.
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NI-9225, 300 Vrms, 50 kS/s/ch, 24-Bit, Simultaneous Input, 3-Channel C Series Voltage Input Module
780159-01
300 Vrms, 50 kS/s/ch, 24-Bit, Simultaneous Input, 3-Channel C Series Voltage Input Module - The NI‑9225 performs differential analog input. The wide measurement range is well suited for high-voltage measurement applications such as power metering, power quality monitoring, motor test, battery stack testing, and fuel cell tests. You can perform transient and harmonic analysis with high-speed simultaneous sampling. In addition, you can prevent ground loops and add safety to a system with 600 Vrms channel‑to‑channel isolation between the three NI‑9225 channels.
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NI-9244, 400 Vrms L-N, 800 Vrms L-L, 50 kS/s/ch, 24-Bit, 3-Phase C Series Voltage Input Module
783106-01
400 Vrms L-N, 800 Vrms L-L, 50 kS/s/ch, 24-Bit, 3-Phase C Series Voltage Input Module - The NI‑9244 performs single-ended analog input. The wide measurement range makes it ideal for high-voltage measurement applications such as phasor measurements, power metering, power quality monitoring, industrial machinery, and motor test. You can also perform transient and harmonic analysis with high-speed simultaneous sampling. The NI‑9244 offers three channels, so you can connect single‑ or three‑phase measurement configurations such as WYE and delta. You can incorporate the NI‑9244 into systems to meet standards such as IEC 61010‑1, C37.90 and C37.60, IEC 60255‑22‑(1:7), IEC 60255‑1, C37.188 Class M and P, EMC section of IEC 60870, EMC sections of IEC 61850, IEC 61000‑4‑30 Class S, and IEC 61000‑4‑7.
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Portable Motor Tester
MCEMAX
By combining the capabilities of both offline and online into one portable package, PdMA has created the MCEMAX — the single most powerful electric motor testing tool available. Regardless of motor size, type, or condition the MCEMAX gives you the information needed to make critical decisions thereby increasing your plant’s reliability.
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Testing Electric Pump Motors
This Custom Motor Test System is designed for the testing of 5 different sized electric motors used in various sump, utility, sewage, well, pool and pond pumps. All of the components mentioned above are mounted on a versatile table that can be easily reconfigured and retrofitted to any Magtrol dynamometer.
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Motorized Test Stands
The Chatillon motorized test stands are optimized for production floor operation.
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NI-9225, 300 Vrms, 50 kS/s/ch, 24-Bit, Simultaneous Input, 3-Channel C Series Voltage Input Module
780159-02
300 Vrms, 50 kS/s/ch, 24-Bit, Simultaneous Input, 3-Channel C Series Voltage Input Module - The NI‑9225 performs differential analog input. The wide measurement range is well suited for high-voltage measurement applications such as power metering, power quality monitoring, motor test, battery stack testing, and fuel cell tests. You can perform transient and harmonic analysis with high-speed simultaneous sampling. In addition, you can prevent ground loops and add safety to a system with 600 Vrms channel‑to‑channel isolation between the three NI‑9225 channels.
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Electric Motor QC Systems
Megger Baker Instruments designs and manufactures electric motor test systems for original equipment manufacturers (OEMs) that help ensure their motors, generators and coils meet or exceed the quality expectations OEMs set with their customers. Baker motor quality control (QC) systems include the Baker WinAST automated stator tester, the Baker HV WinAST and the Baker WinTATS traction armature test system. Each incorporates the most effective electric motor test processes into a single automated instrument and can be customized to meet the specific testing needs of a given manufacturer.
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AUTOMATIC WINDING TEST SYSTEM
VE9036SU
6 CHANNEL Microprocessor based Automatic Test System for Automobile Coils, Magnetos, Alternator, Motor Winding. Can Test : Impulse Winding Tester (IW), AC/DC HiPot, Insulation Resistance (IR), Inductance (L), DC Resistance (DCR)
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sbRIO-9225, Non-Enclosed, 300 Vrms, 50 kS/s/ch, 24-Bit, Simultaneous Input, 3-Channel C Series Voltage Input Module
780588-01
Non-Enclosed, 300 Vrms, 50 kS/s/ch, 24-Bit, Simultaneous Input, 3-Channel C Series Voltage Input Module - The sbRIO‑9225 performs differential analog input. The wide measurement range is well suited for high-voltage measurement applications such as power metering, power quality monitoring, motor test, battery stack testing, and fuel cell tests. You can perform transient and harmonic analysis with high-speed simultaneous sampling. In addition, you can prevent ground loops and add safety to a system with 600 Vrms channel‑to‑channel isolation between the three sbRIO‑9225 channels. Non-enclosed modules are designed for OEM applications.
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Dynamic and Fatigue Testing Systems
Instron offers an extensive range of fully-integrated dynamic and fatigue testing systems from 1000 N up to 5000 kN. Incorporating servohydraulic, servo-electric and linear motor technologies, these test instruments cover a broad range of fatigue, dynamic, and static testing applications. These applications include high-cycle fatigue, low-cycle fatigue, thermo-mechanical fatigue, fracture mechanics, crack propagation and growth studies, fracture toughness, bi-axial, axial-torsional, multi-axial, high strain rate, quasi-static, creep, stress-relaxation, and other types of dynamic and static tests.
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Linear Vibration Motor Aging Unit
BK2019A
The BK2019A Linear Vibration Motor Aging Test System was designed to test your linear vibration motors for long term reliability. It can test 20 DUT’s at one time and you can stack them easily so you can test hundreds of DUT’s simultaneously in a small space. This is a great machine to ensure your product will do its job for it's expected life.
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Wire Crimp Testers
Imada offers manual and motorized wire crimp test systems in either vertical or horizontal configurations.Lever-operated systems offer basic functionality and rapid destructive testing up to 220 lbf.Motorized systems have speed control and are capable of destructive or force-controlled non-destructive testing up to 1100 lbf.Choose from manual or automatic wire-gripping fixtures.Digital gauges offer data output for analysis with data acquisition software.Create your own custom configuration or consult our application specialists.
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Motor Test for Stepping Motors
*Stable measurement: Since it uses Prony braking, this model provides stable measurement unaffected by moments of inertia and no coupling loss. In addition, the resulting measurements allow data correlation via the traditional double-balance method.*Precision measurement method: This model’s judgment of synchronization loss achieves high stability using algorithms developed by Sugawara Laboratories. Measurement mode can be chosen based on step angle. For pull-in torque, startup can be measured consistently from the holding state. Allows measurement at 1-Hz resolution.*Broad measurement range: This model offers a range of seven available measurement heads, from 0.5 N to 50 N, allowing use for high-precision measurements. Through selection and use of pulleys, this model can also be used to measure small motors of 0.5 mN·m or less or 500 mN·m motors. Pulley diameters and other settings are easily configured using a personal computer running Windows®. Note: Any of the seven available heads may be attached to a single measurement component.*High-visibility measurement data: Motor characteristics are easily ascertained on automatically plotted performance graphs. Measurement data can be overlaid up to four times. In addition, the cursor can be used to read accurate values from measurement points. Hard copies of data displayed on-screen can be printed from a personal computer.*Can be controlled using standard personal computers: Allows control of measurement operations and display and storage of data from a standard personal computer running Windows®. Data is stored in CSV-format files for compatibility with other software applications.
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Coefficient of Friction Gauges
M5-2-COF
The M5-2-COF coefficient of friction (COF) gauge is an integral part of a COF testing system, typically including a motorized test stand and COF fixture. With a capacity of 2 lbF [10 N], the gauge can be used to measure friction for a wide range of materials, ideal for conformance to ASTM D1894 and other relevant standards. Static and kinetic coefficients are displayed on the backlit LCD, and are calculated from a user-programmable sled weight.
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Standalone OLTC Event Recorder – OTM-X
The OTM-X is the only standalone recorder using the vibro-acoustic method and motor current testing to detect ONLINE your On-Load Tap Changer’s (OLTC) malfunctions.
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Motorized Bending Testing Machine
GW-A Series
Jinan Testing Equipment IE Corporation
GW-A series motorized bending testing machines are special equipment for bending test on reinforce bar, steel bar, and pipe etc. The motorized bending testing machine can do bending test in both directions according to the standard requirement. The motorized bending tester conforms to standards including ASTM A615, ASTM A615M, ISO 7438, and ISO8491 (E) etc.
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Impulse Withstand Voltage Tester
SUG255
The Impulse Withstand Voltage Tester (or High Voltage Surge Generator), it is according to IEC255-5, IEC60060, IEC60065, GB14711, GBT17215.301 and GBT17215.322. It is suitable for doing all kinds of electrical and electronic products (such as energy meter, household appliances, low voltage electrical appliances and small power motor) insulation performance test.
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High Power & Voltage Pack Testing System
FTF
Drive simulations with standard Electric Vehicle tests: FUDS, SFUDS, GSFUDS, DST and ECE-15LDrive Cycle TestingIntegration with motor test benchesCycle testing of EV/HEV Battery Packs
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Heavy Duty Dynamometers
MD-250-HD
The MD-250-HD series dyno (SE/DE) was designed to be a performance dynamometer first with the added benefit of being able to test 2-wheel-drive heavy-duty vehicles such as truck, buses and commercial vehicles in addition to the standard car or light duty pick-up. The 250-HD is certified in the states of Colorado, Nevada and Utah for use in loaded-mode diesel smog testing programs because of its accuracy and reliability. No other dyno in its class offers more value or better in-house motor vehicle testing capabilities than the Mustang MD-250-HD. For starters, the MD-250-HD boasts a 1,500 horsepower measurement capacity at a top speed of 175 mph and a powerful air-cooled eddy current brake provides the MD-250-HD-SE with 900-hp worth ofloading capacity for steady state testing. Loading capacity can be increased to 1,500-hp via the optional DE model. The 250-HD can be upgraded to the 250-HD-SE-M via the addition of a 100 or 200 hp AC motor for transient testing of electric buses to measure range and regeneration or for emissions testing of IC engines. Do not be fooled by its compact size – the MD-250-HD is a serious dynamometer with serious tuning capabilities. The MD-250-HD uses a powerful eddy current power absorber, a frictionless, air-cooled braking device, to enable it to apply variable and steady state loading. A complete control and data acquisition system lets you design a wide range of tests or select from a host of pre-configured tests included with the standard system. The 250-HD’s four roller design makes setting up vehicles a snap – simply drive onto the 250-HD and let the tires settle in between the rollers. The 250-HD can be installed above-ground or below-ground, it’s your choice. The above-ground system utilizes an optional premium platform and ramp system with an above-ground restraint kit. The addition of an axle pull-down kit help keep the tires from slipping or trying to “climb out” of the rollers.
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Electric Motor Testing
EPT Series
The EPT Series of testing systems are developed as open, modular solutions that provide complete product testing platforms.
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Impulse Generators and Measurement Systems
Designed to generate impulse voltages that simulate lightning strokes andswitching surges as defined by IEC, ANSI/IEEE, and other national standards on:• Distribution transformers• Small power transformers• Cables (type tests)• Arrestors (impulse current tests)• Motors / generatorsTesting ApplicationsImpulse Generators andMeasurement Systems• Insulators• Bushings• GIS• Instrument transformers
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Automatic Safety Test System
LS9955/56
The LS9955/LS9956 Automatic Safety Test System is according to GB4706.1, IEC/EN60335-1, UL60335, GB7000, IEC60598, GB4943, IEC60950 and GB9706.1. It used for luminaries, home application and motor tools safety test in production line or Lab R&D.
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Elongation Tester
SC-5
Shanghai Dean Electrical Co., Ltd
Executive standard: GB/T4074.3-2008/IEC60851-3; Inspection standard: JB/T4279.3-2008Used to test elongation (ductility) of copper wires covered with φ0.100-3.0 mmenamel, silk or other insulation materials and other metal wires with tensile strength ≤2000N;Application of SCM control allows for fast operation and strong anti-interference capacity;Preset elongation of samples with two-digit toggle switch and, when the preset value is reached during test, motor and counter would automatically stop action and display results;The instrument is capable of measuring elongation while also the tensile force and holding the maximum tensile force value during stretching;Clamps are designed according to characteristics of various wires to prevent samples from breaking at clamp jaws, easy to load samples and, after samples are compressed, enamel can be automatically broken;While sample is broken, movable clamp would automatically stop moving, with error between displayed and actual elongation value less than 1%;
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Engine Dynamometers
SuperFlow manufactures water brake, eddy current and AC engine dynamometers for performance and industrial applications. SuperFlow engine dynos test gasoline, diesel and CNG engines and several of our water brake dynos are used for AC motor testing.
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Specialty Test Systems
The innovative products of D&V Electronics lead to cutting edge advancements – applied technology that will drive future transportation. Our specialty testing products are the cumulative result of our technological advancements that drive innovation, further our industry and enhance the quality of our customers’ products. From compact electric motor testing units to full electrical testing systems, we have the solution to always be TESTING THE FUTURE®.
