Failure
See Also: Destructive
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Product
Failure Analysis
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Failure Analysis (FA) plays a crucial role in the production of semiconductors. It provides process and design feedback to determine the root cause of any failures. Time-to-data for the FA Engineer is a critical measurement and SemiProbe’s Probe System for Life ® (PS4L) is ideally suited to excel in this application. All key components are interchangeable, making it easy to switch between individual die, wafers, and packaged parts.
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Failure Analysis – Materials
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Failure analysis – materials is the investigation into the background or history of a sample, or an event, to determine why a particular failure occurred. A product failure may include premature breakage, discoloration or even an unexpected odor. It is useful to know if this failure is a new, unique occurrence or if it has been an ongoing issue. The investigation can involve analyzing the sample as it currently exists and extrapolating from that data what may have caused the failure. A sample of the “good” vs. “bad” product may also be useful for comparison purposes.
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Fatigue Failure Tester
EKT-2002FF
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EKT-2002FF Flexing Fatigue Tester is designed in accordance with ASTM D4482 to test the fatigue life under a tensile strain cycle on different kinds of vulcanized rubber compound to determine the fatigue life at various extension ratios.
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Benchmark, Competitive and Failure Analysis
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Helping you determine the root cause of product failures and evaluate products against industry competition and standards.We provide third-party verification and support for claims related to performance versus competition, root product failure cause, and benchmark industry performance. As an independent laboratory with over 60 years of product testing experience, our expertise helps you evaluate products for a variety of performance related characteristics. Additionally, we can provide expert witness legal testimony for insurance claims, CPSC filings, and civil/criminal court cases through our testing results and data.
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Failure Analyziz and Quality Assurance
NX20
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There's no room for error in the data provided by your instruments. Park NX20, with its reputation as the world's most accurate large sample AFM, is rated so highly in the semiconductor and hard disk industry for its data accuracy.
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Electronics Failure Analysis System
Sentris
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Due to the continued decrease in integrated circuit feature size and supply voltages, detecting and locating the miniscule amount of heat generated by failure sites has become increasingly difficult. Sentris pinpoints low-level infrared thermal emissions from IC faults such as short circuits and leakage current.
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Equipment Failure Diagnosis System and Safety Management System
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A system for diagnosing failures of rotating machinery such as turbines, motors, pumps, fans, and compressors, which are major facilities in nuclear power, hydropower, thermal power plants, petrochemical plants, shipbuilding, and aviation, through displacement sensors.
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Failure Analysis
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A partial list of our state of the art test equipment, applicable to these testing disciplines, will include the following: Two Scanning Electron Microscopes with EDS (SEM/EDS) Three Differential Scanning Calorimeters (DSC) Three Thermogravimetric Analyzers (TGA) Three Thermo Mechanical Analyzers (TMA) One Dynamic Mechanical Analyzer (DMA) Two Real-Time Fluoroscopic X-ray Systems, including a Microfocus System One Fourier Transform Infrared Microscope (FTIR) (capable of identifying a single particle of an unknown material) Two Ion Chromatographs (IC) (capable of identifying ionic impurities in ppm)
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Failure Analysis Services
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BMP Testing and Calibration Services Inc.
Failure analysis plays a crucial role in product development that enables industries to prevent future product failures and improve them for the end-user. It’s a multi-faceted approach to finding how and why a product failed and involves an in-depth investigation of the circumstances surrounding the failure and discovery of relevant background information, including but not limited to the type of application, environmental factors, service life, and pertinent design information.
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Audio Cable Tester
CBT-500
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The CBT-500 Cable Tester by Hosa Technology diagnoses signal failure in cables terminated with any combination of XLR, Phone, Phono, and speakON® connectors, as well as DIN, Ethernet, 75-ohm BNC, and USB Type A to Type B cables. It is also equipped with removable leads to verify continuity of additional connectors and jacks. Operation requires one 9-volt battery (included).
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Product
Ultrasonic Leak Detector
ULD-420
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When equipment begins to fail due to an air or gas leak or vibration, or electrical discharge, the leakage point emits an ultrasonic sound wave that is above the natural range of human hearing. The ULD-420 Ultrasonic Leak Detector converts this ultrasonic sound into a signal that can be used to pinpoint the exact location of the equipment failure. When working in unpressurized systems or the pressure is not sufficient enough to detect or verify a leak with the Receiver alone use the Transmitter.
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Product
Limit Controllers
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Limit Controllers shut down power to heating and cooling circuits in the event of an out-of-range hot or cold condition. Disables a redundant coolant valve to protect against primary coolant valve failure. Easily read and set by the user. The large LED display indicates temperature and system status.
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Structural Testing
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Structural testing is used to verify the static strength, or fatigue strength, of a component by applying measured loads. Testing can be done to failure, to contractual requirements, or to validate finite element model predictions.
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Leak Tester
AD-1690
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Are you sure your pipettes are all accurate? Most pipette failures happen due to soiled or damaged parts compromising the airtightness of the pipettes. With the AD-1690 leak tester, you can instantly spot the pipettes that need to be fixed.
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BOD Meter
LD-LBOD-A10
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BOD MeterLD-LBOD-A10is a benchtop unit designed to automatically measure B.O.D. (biological oxygen demand) with 0 to 4000 mg/ L measurement range. Simple and safe mercury pressure difference measurement method is applied to prevent poisoning caused by the leakage of the mercury column. Equipped with high end brand mini thermal printer, quickly prints measurement process data, result data. Automatically saves test data on power failure and executes experimental process once power supply is on.
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Super MUTT Deluxe Edition Electrical Circuit Tester
#9008-DL
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Innovative Products of America
The Super MUTT places a load on the trailer's electrical circuits to identify wiring problems while providing remote control operation over both air brakes and lights. Built to facilitate a one-man testing operation, the Super MUTT reduces guesswork and inspection time to prevent failures that lead to expensive road calls and citations. The remote control allows for repetitive air brake actuation at each axle to reveal developing problems often missed by normal testing procedures.
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LIMITER P-I-N DIODES FROM 0.7 TO 9.55 GHz
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They prevent failure of of input amplifying stage of low-noise receivers with radio pulse power up to 5000 Watt. They can also be applied as seperate units without power supply and acting as controlled switches. This component is very valuable for radar applications because the high power transmitter and extremely sensitive receiver work with a single antenna.
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Network Management
BLASTGUARD
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BLASTGUARD mitigates against the effect of Underground Distribution Box (UDB) failures by safely absorbing and dispersing the kinetic energy, while protecting against the heat energy from an explosive failure.
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Space Flight Components
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A tec, Inc. specializes in the design, manufacture, and integration of complex test systems and quality critical components. Our production engineering expertise separates us from other manufacturing companies when both reliability and cost are important. Atec has the best in 5 to 9 Axis CNC machining, coordinate measuring machines (CMMs), 3D additive metal and plastic printers, 9-Axis capable waterjet, cryogenic liquid flow test benches and environmental test chambers. We can deliver to the tightest tolerances and most exacting requirements. We can advise our customers on electron beam welding, friction joining, electronic test, environmental test, acoustics, vibration and many other technologies that can reduce manufacturing and operating costs. We are currently manufacturing liquid rocket engine fuel and oxidizer valves for multiple launch vehicles and have participated in 158 consecutive launch successes. Atec manufactured and tested advanced lithium-ion battery adapter plates that manage power for the International Space Station. Atec is designing, manufacturing, and testing power flow modules that work to prevent system failure on the human crew capsule (CCTS) that will transport astronauts to/from the ISS. Atec was awarded NASA Agency-Level Small Business Subcontractor of the Year , SBA Region VI Subcontractor of the Year for our support to NASA and Boeing and we were named a DCMA Top 500 Supplier.
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Thermal Videoscope Kits with Specialty Probe Options
FLIR VS290™ Series
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The FLIR VS290 is an industrial thermal and visual videoscope system designed to help professionals quickly and safely find hidden faults and dangers in difficult-to-access locations. Featuring a 160 × 120 true thermal imager and FLIR MSX® (VSC-IR32 and VSC-IR33 probes), VS290 videoscopes give users the power to see and measure invisible hot spots before catastrophic equipment failures can occur. The small, sleek tips allow for easy inspection through tight or confined openings, improving productivity and reducing diagnostic time. The 2-meter side-viewing probe options are CAT IV 600V safety rated—perfect for underground electrical vault inspections. The 1-meter forward-viewing probe is a practical fit for general purpose equipment and building thermal scans. All are versatile tools for the most demanding environments in utility, manufacturing, and building maintenance applications.
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Metrology System
IVS
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The IVS 220 system is the latest generation in the IVS series and has been designed for ultimate precision, TIS (tool induced shift) and throughput on 200mm wafers. The cornerstone of the system’s reliability and stability is its mean time between failure (MTBF) of 2,100 hours. The IVS 280 provides the same capability in a package designed for overhead track handling with full E84 GEM300 capability.
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Optical Fiber Cable Testing Equipment
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Optical fiber consists of a core and a cladding layer, selected for total internal reflection due to the difference in the refractive index between the two. In practical fibers, the cladding is usually coated with a layer of acrylate polymer or polyimide. This coating protects the fiber from damage but does not contribute to its optical waveguide properties. Individual coated fibers then have a tough resin buffer layer and/or core tube(s) extruded around them to form the cable core. Several layers of protective sheathing, depending on the application, are added to form the cable. Rigid fiber assemblies sometimes put light-absorbing ("dark") glass between the fibers, to prevent light that leaks out of one fiber from entering another. This reduces cross-talk between the fibers, or reduces flare in fiber bundle imaging applications Optical fibers are very strong, but the strength is drastically reduced by unavoidable microscopic surface flaws inherent in the manufacturing process. The initial fiber strength, as well as its change with time, must be considered relative to the stress imposed on the fiber during handling, cabling, and installation for a given set of environmental conditions. There are three basic scenarios that can lead to strength degradation and failure by inducing flaw growth: dynamic fatigue, static fatigues, and zero-stress aging.
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Machinery Protection Systems
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Alta Solutions’ family of rack-based and modular machinery protection systems protect your critical machinery assets from catastrophic failure and damage.
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Attenuators
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Keysight Attenuators offer a compact, rugged design with exceptionally low insertion loss. Our latest design evolution sets new standards for size and performance. Keysight Attenuators provide excellent repeatability and safeguard your test platform from failures, downtime, and lost production. Discover which of our Attenuators best suits your test and measurement needs.
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PXIe-1066DC, 18-Slot, DC Power Supply PXI Chassis
781812-01
Chassis
PXIe, 18-Slot, DC Power Supply PXI Chassis—The PXIe‑1066DC adds high-availability features to the PXI Express platform to maximize system uptime. Built on the PXIe‑1065 backplane architecture, the PXIe‑1066DC incorporates hot-swappable, redundant DC power supplies as well as hot-swappable, front-accessible, redundant cooling fans. These high-availability features improve the mean time between failure (MTBF) and mean time to repair (MTTR) of the PXI system.
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Product
SuperHeater Overheat Protection
SHOP
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The SuperHeater Overheat Protection (SHOP) system is a proprietary technology that helps mitigate the risk of superheater tube failure due to short-term overheat during boiler start-ups. SHOP assists operators in the management of boiler start-ups by enabling the detection of superheater tube clear events (TCE’s).
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Product
Crystal Vibration Tester 1HZ~100MHZ
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Shenzhen Chuangxin Instruments Co., Ltd.
1 It's using reciprocal counting technique, high accuracy, wide measuring range, truly equal precision measurement, fast speed measurement, high sensitivity.2 single-chip microprocessor technology cycle frequency measurement and intelligent management, making the instrument has high reliability and excellent performance / price ratio.3 It's using LSI design, the use of CPLD devices, instrument components greatly reduced, reliability has been greatly improved, the average time between failures ≥10000h. The machine looks nice, small size, light weight, easy to use.
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Thermal Cycling Test Equipment
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Wewon Environmental Chambers Co, Ltd.
IC welding to PCB, IC is integrated in the chip general purpose circuit, it is a whole. Once the inside is damaged, the chip will be damaged. The goal of printed circuit boards (pcbs) is to connect IC and discrete components to form a larger working circuit. Thermal cycling equipment can detect the defects and hidden dangers of welding components in the production process, decreasing failure rate. When it fails, components can be replaced in timehttps://www.wewontech.com/thermal-cycling-test-equipment/
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NIR Macro Lens
ML-4
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With the ML-4 macro lens, Korima takes the job to an even higher level of certainty and simplicity. Through the ML-4, failure analysts can examine an entire microcircuit at once--rather than in a sequence of small, individual areas.
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Rack-Mounted Timing Systems
CommSync II Family
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The CommSync II family of modular systems provide GPS time and frequency outputs to meet your synchronization requirements. All systems include support for multiple input and output modules including 1PPS, IRIG, HAVE QUICK, PTTI, IEEE-1588 PTPv2, low phase noise 1, 5, and 10 MHz sine wave as well as custom outputs.These systems are available with military SAASM MPE-S GB-GRAM, SAASM Force 22E MRU or civilian C/A GPS receivers. Rubidium or OCXO oscillators provide for excellent holdover performance in the event of failure of the reference inputs. In addition, they may be configured as Distribution Time and Frequency (DTF) systems that are synchronized by an external reference. Dual Redundant systems (CommSync II & CommSync II-D) may be configured with two GPS Time & Frequency (GTF) modules and two power supply modules (AC and/or DC power) for redundancy with uninterrupted automatic switchover.
