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Process Monitoring
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Pharmaceutical Process Monitoring
Our pharmaceutical products target aseptic fill/finish manufacturing applications including manufacturing operations that utilize barrier isolators and lyophilization, often used to process the fastest growing segment of the pharmaceutical industry, biopharmaceuticals.
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Process Monitoring, DAQ & Software
sigPOD
sigPOD is Sciemetric’s out-of-the-box solution for monitoring test and assembly processes that standardizes part test and process monitoring onto a single platform for manufacturers. With sigPOD, process signature verification can be deployed across the production line on virtually any manufacturing process. Gain the data-driven insight you need to compete in an Industry 4.0 world.
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Tool and Process Monitoring
BK MIKRO
BK Mikro is typically used as a broken tool detection system but can also be used for many other applications such as object inspection, position recognition and checking for part defects. The selection of the scanner and controller for broken tool detection systems is mainly application based. Follow the links below to explore specific models or contact us with application questions about our broken tool detection systems.
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PMAC 3000 Process Monitor and Control instrument
90424
The PMAC 3000 is a multi-functional Process Monitor and Control instrument, designed to operate with Sensor Developments Inc. Auto-ID sensors. Model 90424 has been enhanced to support quadrature encoders. This functionality is supported via Auto-ID and third party sensor programming. For easy verification, the encoder version will show the extension “E” when the software version number is displayed at power up.
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Advanced IR Gas Analyzer For Process Monitoring
T-Series
T-Series Inline Gas Analyzer improves gas measurement accuracy over the traditional non-dispersive infrared (NDIR) analyzers using Tunable Filter Spectroscopy (TFS™), a spectroscopic scanning technique capable of generating slices of spectra in the infrared region. Each scan produces an absorption spectrum which is used to identify compounds and provide concentration values. TFS technology improves gas identification accuracy and selectivity by subtracting out spectra from interferent gases within the same infrared regions. This spectral processing capability also provides multi-component measurement.
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Vacuum Process And Chamber Environment Monitors
Our process monitors are innovative in-situ process monitoring instruments that are fully integrated, application-specific packages, including component residual gas analyzers (RGAs), analytical equipment, and control software. Process mass spectrometers are used in varied applications, including; Semiconductor, Thin Film (CVD, Etch, PVD and degas), pharmaceutical lyophylization and bulk gas purity monitoring.
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Compact, industrial thermal imaging core
Dione 1024 OEM Series
The Dione 1024 OEM Series is based on a state-of-the-art detector with 1024×768 pixels and 12 μm pixel pitch. The NETD is less than 40 mK (available upon request) or 50 mK. The maximum frame rate is 80 Hz. It utilizes Xenics image enhancement for advanced image processing while keeping power consumption low.The cores are optimized for low SWaP (Size, Weight and Power). The overall size of the OEM core is 35x35x21.5 mm3 and the weight is 25 gr.All Dione 1024 versions have the same SAMTEC ST5 connector and are GenICam compliant.The compact Dione 1024 OEM series find application in safety & security, transportation and process monitoring.
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IR Temperature Sensor with GigE (Manual Focus)
FLIR A35
The FLIR A35 is a thermal imaging temperature sensor for condition monitoring, process control/quality assurance, and fire prevention applications. The A35 integrates seamlessly into existing systems, offering comprehensive visual temperature monitoring. As part of the Ax5-Series, the A35 is among the only thermal imaging temperature sensors on the market to provide temperature linear output through GenICam™ compliant software.
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Thermal Analysis
The TORC (Thermo-optical Oscillating Refraction Characterization) technique applies decades of know-how in optical instrumentation to thermal analysis in a novel and unique way. The technique requires minimal sample preparation at maximal tolerance for sample properties. You can determine the coefficient of thermal expansion, glass and phase transitions as well as polymerization for various samples: liquids, gels, pastes, and certain solids. For example: cured and uncured resins, adhesives, glues, etc. can easily be characterized. Both thermal and time-dependent processes can be monitored with minimal effort.
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Process Ozone Instruments
Teledyne Advanced Pollution Instrumentation
All of our instruments are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring. Below is a list of a range of Teledyne API process ozone instruments.
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Process Improvement
Omron’s numerous software solutions for quality control, process improvement, defect monitoring and more are ideal for PCB manufacturers seeking to boost productivity.
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Computrac® MAX®
4000XL
The Computrac MAX® 4000XL provides quick, reliable and accurate results. This improves the ability to adjust or monitor processes, ensuring quality products while minimizing waste, energy requirements and man-hours. Ease of use and durability, along with superior service and support make the Computrac® MAX® 4000XL an ideal choice for research, manufacturing and laboratory environments.
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Thermal Machine Vision Camera
FLIR A615
The FLIR A615 is an easy-to-control, affordable, and compact thermal imaging camera for condition monitoring, process control/quality assurance, and fire prevention. This camera can be fully controlled by a PC, and is Plug and Play with third-party machine vision software such as National Instruments, Cognex, Matrox, MVtec, and Stemmer Imaging.
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Plasma Process Monitors
Plasma process monitors to monitor plasma emissions during semiconductor manufacturing processes such as etching, sputtering and CVD.
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FT-NIR Analyzer
ASP400 series
The TALYS ASP400 series analyzer is designed to achieve monitoring and control of continuous processes. Its seamless installation enables real-time process monitoring, determination of stream properties or physical qualities, process characterization and early troubleshooting. This analyzer is suitable for a wide range of refinery process monitoring applications including naphtha conversion units such as catalytic reforming, isomerization, naphtha hydro-treating and steam-cracking as well as applications in HF alkylation, gasoline blending and LPG.
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Differential Pressure Gauges
Differential pressure gauge is an economical means for measuring pressure between two independent pressure sources. Used on process monitoring or control, the unit's system design permits a small volume of media migration; intended for air, hydraulic oil and non-corrosive applications. A good choice for satisfying challenging pressure requirements.
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Software
MOS C-V Measurement and Analysis
Materials Development Corporation
MOS capacitance-voltage measurement is one of the most common process monitoring diagnostics employed in device manufacturing. A vast amount of information can be derived from this simple test.
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Analyzers of batteries
LLC "Megaron" develops and manufactures instruments for measuring parameters of various chemical current sources, devices for testing batteries. This equipment of varying complexity, from simple, designed for a specific battery, with the possibility to universal computer monitoring processes.
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100 amu CIS Analyzer
CIS200
Stanford Research Systems, Inc.
With better than 1 ppm detection limit, direct sampling at mTorr pressure, and a user-friendly Windows software package, the CIS systems will satisfy your most demanding applications. On-line process monitoring and control, verification of process gas purity at the point of use, high-vacuum residual gas analysis, and process equipment leak checking are some of the areas where these systems will prove indispensable
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Energy & Process Monitor
Real time monitoring and reportingComposite system with EMS and PEMSDesired reports like, Doff wise, shift wise, count wise, production, energy, UKGSpeed Vs Kw curve, trends, bar graphs, comparisonsAlerts on higher UKG, lesser production, utilization & power fluctuations.Maintenance alerts based on run hours production cost analysis - Cost Audits - Energy Audits
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Cameras
IRCameras is a subsidiary of Santa Barbara Infrared, a long-time leader in the design and manufacture of electro-optical (E-O) test instrumentation. SBIR, in turn, is part of HEICO Corporation, a technology-based aerospace company that’s been engaged in niche market segments within the aerospace, aviation and electronics industries for more than 40 years. Together we are uniquely positioned to advance development of thermal imaging technologies, and to commercialize these technologies for a wide range of applications including: nondestructive testing, predictive maintenance, online process monitoring and control, scientific research, target signature, security and surveillance and many more.
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Endurance® High Temperature Infrared Pyrometers
The Endurance® Series of infrared pyrometers features rugged and flexible instruments designed to meet the demands of harsh industrial environments and provides continuous visual process monitoring in a wide range of applications and temperatures ranging from 50 to 3200°C (122 to 5692°F).
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SpectraTrend HT
Hunter Associates Laboratory, Inc.
SpectraTrend HT supports implementation of today’s Total Quality Management programs such as LQM, PAT, Six Sigma, DMAIC, and others that share a common goal of producing consistent product quality and reducing waste. SpectraTrend HT utilization can facilitate continuous monitoring of product Height to enhance Good Manufacturing Practices (GMPs) within their enterprise, reduce risk of color quality variation and associated costs through real-time process color monitoring and enhance consistency and predictability of their quality assurance approach.
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Process Visualization
LaserLinc offers a variety of software interfaces for enhanced process monitoring, display, control, and reporting.
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Process Automation Controllers
As innovators in programmable control, communication protocols, embedded analytics, and gateway technology, MKS has the critical building blocks and experience to deliver the latest technologies for distributed automation control and process monitoring to our customers, personalized for their exact requirements. We offer a complete Automation Platform solution along with a suite of Automation Control hardware and software configurable modules that allow semiconductor and other industrial manufacturing customers to better automate their processes through computer-controlled automation and seamlessly integrate with existing MKS products to provide a complete solution. Our expertise in control technology enables manufacturers worldwide to operate with greater productivity and streamlined efficiency. MKS works closely with our customers to provide proven, real time solutions that save time and money, reduce inefficiencies and enable faster implementation.
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100 amu CIS Analyzer
CIS100
Stanford Research Systems, Inc.
With better than 1 ppm detection limit, direct sampling at mTorr pressure, and a user-friendly Windows software package, the CIS systems will satisfy your most demanding applications. On-line process monitoring and control, verification of process gas purity at the point of use, high-vacuum residual gas analysis, and process equipment leak checking are some of the areas where these systems will prove indispensable
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Seismic Impact Control System
ZET 048
Seismic impact control system is used to control ground surface shifts caused by earthquakes, explosions and other natural or technology-related factors. Seismic control system is used to obtain actual information of the seismic environment as well as for process facilities state monitoring (in particular, for petroleum industry pipelines systems control).
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BTS Software
Shenzhen Sinexcel RE Equipment CO., Ltd
Sinexcle-Re BTS software is a backend control system designed for battery charge and discharge testing. It is suitable for various scenarios and test types, primarily encompassing three modules: battery test monitoring, process editing, and data analysis. The software strictly executes tests according to customer simulation requirements, providing highly customized testing solutions to meet personalized testing needs. It automatically generates the necessary test data reports, enabling quick and efficient product analysis.
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32-CH/64-CH Isolated Digital I/O PCI Express Card With Digital Filter
AX92351
The AX92351 is a 64-ch isolated digital I/O PCI Express card with 2,000VDC isolation protection. This high-density digital I/O card with high-speed PCI Express x1 bus is excellent for use in applications requiring digital control or monitoring, such as semiconductor machinery, PC-based industrial machinery, programmable I/O logic control, and process status monitoring. The AX92351 features 32 isolated digital input channels and 32 isolated digital output channels with isolation protection of 2,000V for industrial applications where high-voltage isolation is required. It is equipped with a board ID feature for easy identification of multiple cards in single system. There is a digital filter function to prevent input signals from carrying noise or a chattering. Each isolated input has a sink or source current which supports dry and wet contact for maximum application flexibility. The card has a wide range of input voltage from 10 to 30V to meet most industrial application needs. The AX92351 also provides two interrupt sources on digital input channels. Digital output has open controller and supports maximum 30VDC. The read-back function is another useful function that allows monitoring each output port.
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Stationary Sonaphone For Online Monitoring Of Processes And Machines
SONAPHONE® S-SB10.xx
With the Stationary SONAPHONE S-SB10.xx and its associated probes machine and plant processes can be monitored permanently, insofar as a detectable ultrasonic level is generated. A fixed installation at an inspection point enables trend monitoring for longer periods. Based on changes of the ultrasonic sound level the assessment of plant condition is possible. Different probe versions support airborne sound and structure-borne sound applications.
