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Process Monitoring
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Process Monitoring and Control Systems
ComoNeo and ComoScout
Consistent digitization increases product quality and cost-effectiveness in injection molding production. The ComoNeo and ComoScout process monitoring system ensure that both newcomers and experienced users can monitor and control their processes precisely and efficiently.
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Process Monitoring, DAQ & Software
sigPOD
sigPOD is Sciemetric’s out-of-the-box solution for monitoring test and assembly processes that standardizes part test and process monitoring onto a single platform for manufacturers. With sigPOD, process signature verification can be deployed across the production line on virtually any manufacturing process. Gain the data-driven insight you need to compete in an Industry 4.0 world.
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FT-NIR Analyzer
ASP400 series
The TALYS ASP400 series analyzer is designed to achieve monitoring and control of continuous processes. Its seamless installation enables real-time process monitoring, determination of stream properties or physical qualities, process characterization and early troubleshooting. This analyzer is suitable for a wide range of refinery process monitoring applications including naphtha conversion units such as catalytic reforming, isomerization, naphtha hydro-treating and steam-cracking as well as applications in HF alkylation, gasoline blending and LPG.
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Alarms
Devar alarms are designed to accurately monitor process trip-points from current, millivolt, DC volts and thermocouple signals. These alarm points can be easily set in percent of signal or directly in engineering units. The units will constantly monitor the set point against the actual signal and switch a 10 amp SPDT relay when the set point is exceeded. Alarms are available in wall mount, panel mount, track or DIN rail mount, AC/DC line voltage powered or loop powered versions.
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Converter
156
The single channel 156 converter is designed for the control of an optek AF56 / AS56 optical sensor or probe for process monitoring. Range settings and configurable alarms add flexibility in the process control. Analogue signals can be passed e.g., to PLC.
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Load Cell DIN Rail Signal Amplifier
LCD20
Our intelligent strain gauge bridge amplifier is a compact, stackable microprocessor based unit specifically designed to control and monitor process applications. Flexible connection to most load cells, pressure or strain gauges over a wide range of sensitivities. The unit provides isolated current 4-20mA and voltage 0-10V analogue outputs and two digital inputs. Two set point relays can be configured to set thresholds such as net, gross, peak and valley. Powered from a wide ranging DC supply, the DIN rail amplifier is supplied with 2 part screw connectors for ease of installation.
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Seismic Impact Control System
ZET 048
Seismic impact control system is used to control ground surface shifts caused by earthquakes, explosions and other natural or technology-related factors. Seismic control system is used to obtain actual information of the seismic environment as well as for process facilities state monitoring (in particular, for petroleum industry pipelines systems control).
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PTI/PMAC/USB Sensor System Examples
*System for any strain gage based sensor*Compatible with every sensor is this catalog*Process monitoring*Process control*Portable datalogging*Portable, compact, and lightweight
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Condition Monitoring
Is the process of monitoring a parameter of condition in machinery (vibration, temperature etc.), in order to identify a significant change which is indicative of a developing fault.
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100 amu CIS Analyzer
CIS100
Stanford Research Systems, Inc.
With better than 1 ppm detection limit, direct sampling at mTorr pressure, and a user-friendly Windows software package, the CIS systems will satisfy your most demanding applications. On-line process monitoring and control, verification of process gas purity at the point of use, high-vacuum residual gas analysis, and process equipment leak checking are some of the areas where these systems will prove indispensable
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ESD Event Detector
Novx MiniPulse
Simco-Ion's Novx MiniPulse ESD Event Detector is designed for tool and process monitoring. This affordable, small footprint embeddable monitor has been developed to warn of product damage risks at the point of electrostatic discharge. The MiniPulse uses time domain and threshold discrimination to detect pulse electromagnetic energy. Through the use of specific antenna configurations and placement, the MiniPulse can provide ESD event detection for well-defined small areas.
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Network Monitoring Tool
Motadata’s proactive network performance monitoring tool can be used to automatically discover network devices, interfaces, and applications. The network monitoring software in a multivendor IT environment ensures complete visibility of IT infrastructure. The unified view enables IT admins with a comprehensive picture of the overall IT health and also provides drill-down root-cause analysis, enabling them to resolve network issues even before they affect business processes. It facilitates monitoring of hybrid multi-vendor environment using 100+ pre-defined monitoring templates with immediate notifications on the set threshold values.
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Process Visualization
LaserLinc offers a variety of software interfaces for enhanced process monitoring, display, control, and reporting.
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Tool and Process Monitoring
BK MIKRO
BK Mikro is typically used as a broken tool detection system but can also be used for many other applications such as object inspection, position recognition and checking for part defects. The selection of the scanner and controller for broken tool detection systems is mainly application based. Follow the links below to explore specific models or contact us with application questions about our broken tool detection systems.
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Thermal Machine Vision Camera
FLIR A615
The FLIR A615 is an easy-to-control, affordable, and compact thermal imaging camera for condition monitoring, process control/quality assurance, and fire prevention. This camera can be fully controlled by a PC, and is Plug and Play with third-party machine vision software such as National Instruments, Cognex, Matrox, MVtec, and Stemmer Imaging.
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Wireless Hazard Monitoring
When it comes to hazard monitoring, we know it simply has to work. HazardPRO was designed from the ground up to provide turnkey, reliable, and consistent protection for your most valuable assets—products, facilities, and most importantly, people. Consistent operation is ensured with built-in tools such as self-diagnostics, transmission logging, and redundant radios providing you confidence that your critical processes are being monitored and logged at all times. Wireless nodes utilize temperature (bearing, ambient, and stud), RPM shaft speed, alignment, and vibration sensors. Ambient Sensors ensure bearing and alignment measurements are relative to the surrounding environment.
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Differential Pressure Gauges
Differential pressure gauge is an economical means for measuring pressure between two independent pressure sources. Used on process monitoring or control, the unit's system design permits a small volume of media migration; intended for air, hydraulic oil and non-corrosive applications. A good choice for satisfying challenging pressure requirements.
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Process Ozone Instruments
Teledyne Advanced Pollution Instrumentation
All of our instruments are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring. Below is a list of a range of Teledyne API process ozone instruments.
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Defect Inspection and Review
KLA’s defect inspection and review systems cover the full range of yield applications within the chip and wafer manufacturing environments, including incoming process tool qualification, wafer qualification, research and development, and tool, process and line monitoring. Patterned and unpatterned wafer defect inspection and review systems find, identify and classify particles and pattern defects on the front surface, back surface and edge of the wafer. This information allows engineers to detect, resolve and monitor critical yield excursions, resulting in faster yield ramp and higher production yield.
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Data Acquisition Equipment
Get the data you want, where, how and when you want it. Fluke gives you a broad choice in data acquisition for process monitoring and laboratory test systems. You can choose a stationary or portable data logger. Transfer data to internal memory, to a removable memory card, or to your PC. Choose a standalone or distributed networked units. And you can expand your system from 20 to 1,000+ channels, depending on the series.
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BOMBARDING A.C. MILLIAMPERES METER
A Bombarding A.C. Milliamperes Meter is one of the four instruments essential for proper luminous tube processing. This instrument monitors the level of bombarder current in milliamperes that is generated by the bombarder, through the tube being processed. It is necessary to accurately monitor the current for the tubing and electrode sizes used to ensure that the right amount is applied at the appropriate time. To do otherwise may cause damage to the electrodes, fluorescent coating inside the tube and adversely affect the glass structure.
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Endurance® High Temperature Infrared Pyrometers
The Endurance® Series of infrared pyrometers features rugged and flexible instruments designed to meet the demands of harsh industrial environments and provides continuous visual process monitoring in a wide range of applications and temperatures ranging from 50 to 3200°C (122 to 5692°F).
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Non-destructive Eddy Current Testing of Long Products such as Tubes, Rods, Wire, and Profiles
DEFECTOMAT® Product Familiy
Foerster Instruments, Incorporated
The DEFECTOMAT systems by FOERSTER were specially developed for quality testing and process monitoring of long products. From hot testing to all bright steel processing steps, the surfaces of semi-finished products made from austenitic, (non) ferromagnetic metals can be tested for defects. The DEFECTOMAT systems operate in a contactless and non-destructive manner in accordance with the eddy current method and are used for detecting short defects, such as holes or localized defects and transverse defects. The systems detect defective materials fully automatically and reliably. Defects can be marked, classified, and automatically discarded. the test speed of up to 150 m/s facilitates 100% testing, even at high production speeds. The systems benefit from low operating costs and frugal energy consumption as well as low maintenance costs, few wear parts, and low use of materials.
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Magnet Testing
m-cat
m-cat is a magnetic field mapper for magnetrons which measures the magnetic stray field data of magnetrons on all three spatial axes and also calculates geometric data. This allows sputtering processes to be monitored and optimized, since the setting or status of the magnetron is critical to the subsequent outcome of the coating process.
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100 amu CIS Analyzer
CIS200
Stanford Research Systems, Inc.
With better than 1 ppm detection limit, direct sampling at mTorr pressure, and a user-friendly Windows software package, the CIS systems will satisfy your most demanding applications. On-line process monitoring and control, verification of process gas purity at the point of use, high-vacuum residual gas analysis, and process equipment leak checking are some of the areas where these systems will prove indispensable
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Scarabaeus® Software
Organize testing by compounds across multiple instruments. RPA, MDR, Mooney, Hardness and Density test plans and results are seamlessly integrated into one database. The Process Monitor software guides the operator, selects the appropriate test for the compound, and automatically indicates if the sample is within specification.
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Protocol Intelligent Pressure Transmitter
HR3288Hart
HighReach Measuring & Controlling System Co.,Ltd
The HR3288 HART protocol intelligent pressure transmitter is a high-precision, high-stability, multi-parameter, 4-position, half-LCD display intelligent pressure measurement product that complies with the HART protocol. Users can use the HART communicator to manage, adjust Or monitor process variables for HART instruments running in the process, or use the buttons for on-site configuration, which is easy to operate.This product adopts the latest application results of digital technology in the field of sensor manufacturing, combined with the most advanced pressure transmitter design and manufacturing technology, precision digital temperature compensation and nonlinear correction technology, safe and reliable explosion-proof structure design and standardized signal output , precision high, wide range coverage, suitable for places where precise measurement of fluid pressure is required.
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Counters and Timers
Orbit Controls counters and timers are designed for connection to practically all industrial sensors and pulse sources . They can be used as process monitors to display the process variable to be measured or as process controllers for control and monitoring tasks. The devices display and process pulses and frequencies, as well as quadrature signals from incremental and absolute encoded rotary encoders. In addition to information on the display, the devices also generate data and analog outputs and monitor preselected limit values. The process parameters are entered via the keyboard so that the display is calibrated in the required units and the output signals, serial interfaces and limit values are optimized.
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Stationary Sonaphone For Online Monitoring Of Processes And Machines
SONAPHONE® S-SB10.xx
With the Stationary SONAPHONE S-SB10.xx and its associated probes machine and plant processes can be monitored permanently, insofar as a detectable ultrasonic level is generated. A fixed installation at an inspection point enables trend monitoring for longer periods. Based on changes of the ultrasonic sound level the assessment of plant condition is possible. Different probe versions support airborne sound and structure-borne sound applications.
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High-Resolution Thermographic Camera
Ceres T 640 Series
The Ceres T 640 series is based upon the Dione 640 OEM thermal imaging core with 640×480 pixels and 12 µm pixel pitch and NETD of less than 50 mK. The camera offers superior on-board thermographic performance (accuracy, stability) in the temperature range up to 400 °C.The Ceres T 640 camera outputs full frame images at 60 Hz via either a CameraLink or GigE Vision interface – all GenICam compliant.The compact size and excellent thermographic stability and accuracy, and GenICam compliant interfacing allow for easy integration in demanding industrial thermography applications.The camera offers one standard option of lens and thermal calibration pack.The compact Ceres T 640 series find application in process monitoring, medical and scientific and advanced research.Benefits & Features• Compact size and high-performance• Superior on-board thermographic performance (stability, accuracy)• GenICam compliant• Uncooled operation
